Undercut (manufacturing)
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In
manufacturing Manufacturing is the creation or production of goods with the help of equipment, labor, machines, tools, and chemical or biological processing or formulation. It is the essence of secondary sector of the economy. The term may refer to a r ...
, an undercut is a special type of recessed surface that is inaccessible using a straight tool. In
turning Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates. Usually the term "turning" is reserved for the generation ...
, it refers to a recess in a diameter generally on the inside diameter of the part. In milling, it refers to a feature which is not visible when the part is viewed from the spindle. In molding, it refers to a feature that cannot be molded using only a single pull mold. In printed circuit board construction, it refers to the portion of the copper that is etched away under the
photoresist A photoresist (also known simply as a resist) is a light-sensitive material used in several processes, such as photolithography and photoengraving, to form a patterned coating on a surface. This process is crucial in the electronic industry. ...
.


Turning

On turned parts an undercut is also known as a ''neck'' or "relief groove". They are often used at the end of the threaded portion of a shaft or
screw A screw and a bolt (see '' Differentiation between bolt and screw'' below) are similar types of fastener typically made of metal and characterized by a helical ridge, called a ''male thread'' (external thread). Screws and bolts are used to fa ...
to provide clearance for the cutting tool.


Molding

Undercut - Any indentation or protrusion in a shape that will prevent its withdrawal from a one-piece mold.


Milling

In milling the spindle is where a cutting tool is mounted. In some situations material must be cut from a direction where the feature can not be seen from the perspective of the spindle and requires special tooling to reach behind the visible material. The corners may be undercut to remove the radius that is usually left by the
milling cutter Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations (and occasionally in other machine tools). They remove material by their movement within the machine (e.g., a ball nose mill ...
this is commonly referred to as a relief.


Etching

Undercuts from
etching (microfabrication) Etching is used in microfabrication to chemically remove layers from the surface of a wafer during manufacturing. Etching is a critically important process module, and every wafer undergoes many etching steps before it is complete. For many etch ...
are a side effect, not an intentional feature.


Gears


References


Bibliography

*{{Citation , last = Degarmo , first = E. Paul , last2 = Black , first2 = J T. , last3 = Kohser , first3 = Ronald A. , title = Materials and Processes in Manufacturing , publisher = Wiley , year = 2003 , edition = 9th , isbn = 0-471-65653-4. Mechanical engineering Metalworking terminology Plastics industry